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Contact: Andy Greenwood

e-mail mail@nelsonmach.com

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11' X 310' Fuller-FLS Rotary Kiln

This 11' X 310' Fuller-FLS Rotary Kiln has already been dismantled and is ready to ship. Formerly used for re-causticizing lime it has 4 support stations and is equipped with satellite coolers. It was new in 1998 and has been used for less than 1 year total.

Main Details:

  • One (1) Used 11' X 310' Fuller-F.L. Smidth Rotary Kiln
  • • New in 1998 and USED 12 MONTHS TOTAL ONLY
  • • Formerly used as a lime reburning (recausticizing) kiln
  • • Kiln shell of ASTM Spec. A-36 mild steel plate, shell thickness :
  •       Tire section I: 2-1/4"
  •       Tire sections II, III, IV: 2"
  •       Intermediate section I: 1"
  •       Intermediate section II, II, IV: 1"
  •       Outlet to support I: 1"
  •       Support 1 to support II: 3/4"
  •       Support 2 to support III: 3/4"
  •       Support 3 to support IV: 3/4"
  •       Inlet and Outlet cones: 3/4"
  •       Cooler section: 1"
  • • 4 sets of supporting mechanisms, each consisting of 1 tire, 2 rollers with shafts,
  •   1 graphite lubricating block and holder, 4 bearings and 1 structural
  •   steel base. Each pier has a water cooling system for the support roller
  •   bearings, complete with tank and pump.
  • • FLS support rollers with self aligning ball and socket type bearings. Rollers
  •   are made of high-grade cast steel, ASTM 148, Grade 120-95
  • • Size of support roller I : 51-3/16" O.D. X 33-1/2" face, bearings
  •   15-3/4" dia. X 22-1/2" long (FLS type 1958, 400mm dia.)
  • • Size of support roller II, III, IV : 39-3/8" O.D. X 20-3/4" face,
  •   bearings 11" dia. X 15-3/4" long (FLS type 1958, 280mm dia.)
  • • Size of tire I : 13'2" O.D. x 11'4-1/2" I.D., 29" face
  • • Size of tire II, III, IV : 13'0-1/2" O.D. x 11'4" I.D., 17-1/4" face
  • • 1 Thrust roller mechanism, 50" dia. X 6" face roller, structural
  •   steel base (on tire III)
  • • Girth gear, 2-piece helical, 18-1/2" face, 212 teeth, mounted on
  •   10 spring plates
  • • Pinion gear, helical (19" face, 20T) with shaft, SKF 23144CC/C3/W33
  •   self-aligning roller bearing pillow blocks
  • • All-weather gear guard with base and lubricating wheel
  • • Falk 1200T10 coupling (pinion-gearbox)
  • • Speed reducer:
  •       Santasalo Type 3C500N
  •       312HP rating at 1180 RPM input
  •       Ratio 75.656:1
  •       Output speed 15.4 RPM, with couplings, guard and base
  • • Kiln drive motor : 150HP 1180RPM 60Hz 480V 3 phase
  • • Falk 1090T10 coupling (gearbox-drive motor)
  • • Kiln operating speed with current drive configuration: 1.0-1.45 RPM
  • • Kiln inching drive assembly:
  •       Marland Cecon CEUS 2M clutch with 2 Amerigear F202-1/2 couplings
  •       Hansen JKN53C right angle reducer, ratio 22.31:1
  •       Marland CEBMAG-5CW backstop with 2 Amerigear F202-1/2 couplings
  •       20HP 1800RPM 60Hz 440V motor
  • • Kiln drive base
  • • Emergency drive generator station with 40HP natural gas engine
  •   (provides electricity to kiln inching drive motor in event of power failure)
  • • 6 Unax cooler tubes and cooler discharge casing (provision for
  •   an additional 3 coolers). Coolers 3'11-1/4" dia. X 19'8-1/4" long
  • • Kiln discharge housing
  • • ConveyMor LB4001 "lime buster" hot lime lump breaker, 19 tph
  • • ConveyMor Mill-Duty Bucket Elevator, 19 tph 600°F lime @50 lb/ft3
  • • Kiln hood
  • • Firing end shield with sliding ring seal with replaceable wear rings.
  •    End shiled is retractable on same overhead rails that support burner.
  • • CVS natural gas kiln burner, 95 MM btu/hr maximum, 76 MM btu/hr
  •   nominal, fuel consumption 95,000 SCFH natural gas
  • • Burner carriage, rail mounted
  • • Gas valve train
  • • Burner primary air fan, 2400 SCFM, 30" W.G., 25HP motor
  • • Kiln feed screw, capacity 40 stph lime mud, Hansen reducer, 40HP motor
  • • Kiln exist gas funnel integral with the feed screw
  • • Wear ring seal with 6 air cylinders to provide sealing pressure against the kiln inlet cone flange
  • • Approximate weights:
  •       Kiln Shell: 475,000 lbs.
  •       Unax Cooler and Discharge Casing: 65,000 lbs.
  •       Tires: 111,000 lbs.
  •       Support Mechanisms: 137,000 lbs.
  •       Drive Mechanism: 66,000 lbs.


For a price offer and further details please inquire

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